Measuring instruments
Film coatings today allow to create large number of diverse structures in electronics, microelectronics, optics, architecture and construction. Leading technologies in this area are magnetron deposition technologies. The problem of magnetron deposition methods is insufficient reproducibility of the composition and properties of coatings, caused by the instability of the parameters of a magnetron discharge in the presence of a reactive gas. There are stabilization systems that make it possible to make reproducible films, but all of them have a number of issues. The aim of the work was to develop a system for stabilizing the reactive magnetron sputtering process for film coating technologies that will eliminate the described shortcomings of existing systems.
The developed system of stabilization: automatic and cumulative of sensors, actuators, microcomputer with control software, as well as devices providing interaction of sensors and actuators with a microcomputer. The sensors of the system may be vacuum gauges or pressure sensors, discharge current and voltage sensors of sprays, optical sensors for recording spectral element processes, absorption of a plasma of a magnetron discharge. The actuators of the system are gas flowers, as well as valves. Number and type of sensors and actuators from existing technologies and requirements for ongoing processes. The control software allows to flexibly adjust the system (to form control loops, then to assign sensors and actuators in accordance and to choose control algorithms, to set parameters and operating modes of control loops). Thus, the developed system is adaptable to a wide range of process plants and processes.
System operability was confirmed by the process of magnetron deposition of a titanium oxide film. The deviation of the level of the sensor signals from the required values during the process did not exceed 3 %, which allows obtaining high-quality coatings.
The troubleproof and efficient work of powerful turbogenerators depends on the stability of their main mechanical parameters, which include the stator core pressing. The aim of the work was to describe the possibility of using a multielement capacitive sensor with coplanar electrodes to measure the movement of disk springs of the stabilizer systems power batteries in the turbogenerator stator core.
The state of the core pressurizer can be indirectly assessed by measuring the displacement of the disk springs in power accumulators, which are installed on the tightening prism of the core instead of the compression nuts. To measure the movement of springs, a coplanar capacitive sensor with sectoral electrodes built into the power accumulators design is proposed. Each sector contains its own elementary sensor formed by coplanar electrodes. Each elementary sensor in each sector is placed on an annular dielectric plate and is formed by coplanar electrodes that are part of coaxial concentric rings. The sensor consists of a high-potential, low-potential and grounded electrodes. A grounded electrode is located between the high-potential and low-potential electrodes, as well as around them.
A simplified analytical calculation model for obtaining the analytical response characteristic of the change in the informative component of the sensor electric capacity on the course of the disk springs in the CA is presented. The reliability of the model and the response characteristics are confirmed experimentally by testing a laboratory prototype of a capacitive sensor.
Methods of measurements, monitoring, diagnostics
The study of semiconductor materials and devices containing a narrow layer of impurity atoms and/or intrinsic point defects of the crystal lattice is of fundamental and practical interest. The aim of the study is to calculate the electric parameters of a symmetric silicon diode, in the flat p–n-junction of which a δ-layer of point triple-charged t-defects is formed. Such a diode is called p–t–n-diode, similarly to p–i–n-diode.
Each t-defect can be in one of the three charge states (−1, 0, and +1; in the units of the elementary charge). It is assumed that at room temperature all hydrogen-like acceptors in p-region and hydrogen-like donors in n-region are ionized. It was assumed that the cross-section for v-band hole capture on t-defects is greater than the cross-section for c-band electron capture on t-defects.
The system of stationary nonlinear differential equations, which describe in the drift-diffusion approximation a migration of electrons and holes in semiconductors, is solved numerically. The static capacityvoltage and current-voltage characteristics of the silicon diode with nondegenerate regions of pand n-type of electrical conductivity are calculated for forward and reverse electric bias voltage.
It is shown by calculation that in the p–t–n-diode containing the δ-layer of t-defects, at the forward bias a region of current density stabilization occurs. At the reverse bias the current density in such a diode is much greater than the one in a p–n-diode without t-defects. With the reverse bias the capacitance of the p–t–n-diode, in contrast to the p–n-diode, increases at first and then decreases.
The lack of information about the features of processes of the surface wave's transformation into volume waves and its scattering in metal objects with ledge, slots, grooves and the others is one of the obstacles to improve of the acoustical testing reliability and widening of technical application. The aim of this work was to study of mechanism of acoustical mode's transformation and determination the laws of the fields forming of scatted volume edge wave's in solids with ledge of different geometry and to suggest direction of the study application in area of acoustical testing and measurements.
The features of transformation of surface waves into edge transverse and longitudinal wave modes scatted and their fields forming in the volume of the object with ledge vs. its angle of the slope front surface side (0–135°) and a dimensionless transition radius (0–10,2) varied were studied. Theoretical analysis and experimental data shown that in general case the field of the edge transverse waves in the volume of ledge can be imagined as a superposition of the field of edge waves (scatted on ledge) and accompany waves too, radiated simultaneously with the surface waves to radiate. If dimensionless size of the ledge's transition radius lesser than 1 the resulting field of the edge transverse waves is the summary field of two sources. One of them (with small aperture) is localized in the vicinity of the place of intersection of contact surface with ledge's front side surface. As it was found, the second source of the edge transverse waves – the edge head longitudinal waves to appear in the results of transformation of surface waves on the ledge′s radius transition. The structure of the edge acoustic fields including their extremes vs. ledge's angle and its radius transition, position of the surface wave's probe were experimentally studied and theoretically analyzed.
Some directions of the results of researches using are the next: а) ultrasonic testing of hard-to-make technological objects in which defects have low sound reflection; b) ultrasonic structure diagnostics of solid (specimens) set far from the ultrasonic by using edge volume transverse and longitudinal modes; c) creation of new ultrasonic arrangements to sound and to receive transverse waves of different polarization.
The necessity for scientific and methodical study of methods for monitoring the characteristics of flameresistance of building structures has the highest priority in the field of fire safety. The aim of this work was to provide the required degree of reliability of the results of quality control of flame-resistant coatings of building structures and high efficiency of decisions due to the risk-based approach to the development of control methods.
Substantiated risk-based approach to the development of methods of control, involving the consideration on the basis of process model, control flame-resistance of building object in all possible potential problems that can cause the risk of incorrect decision-making. A model of the risks arising from the control of the flameretardant coating thickness has been developed. Two major risk groups have been identified. The first group is related to the uncertainty of coating thickness measurement at a single control point. The second group of risks is related to the unrepresentativeness of selective control over the entire surface of the construction object as a whole Potential risk sources have been identified for each group. For the entire range of sources of particular risks the results of studies of the mechanisms of their manifestation, the estimated degree of influence on the accuracy of the control of compliance of flame-retardant coating thickness requirements. The analysis is carried out on the basis of both theoretical and experimental statistical studies on a number of construction projects.
According to the results of the analysis of all particular risks of control unreliability, rational ways of their minimization in the form of technical or organizational and technical measures, which are refl in the developed project of the control method, are proposed. Project control method was built on the basis of a agreed scheme of control of the thickness of the fl coating of building structures sequentially the three parties.
Formulated and solved the task of the metrological control of the thickness of the flame-retardant coating as indirect measurement methods non-destructive thickness measurements. Theoretical and applied aspects of the process of flame-retardant coating thickness control of building structures under conditions of high risk of making incorrect decisions on the results of control are considered.
Development of new methods and high-rate means for converting the amplitude of high-frequency periodic signals into a binary code with high speed for solving problems of industrial tomography, radar, radio navigation, during measurements of amplitude-frequency characteristics, measurement of the amplitude of signal generators is relevant in scientific terms and useful in practical applications. The aim of the study was to create a new amplitude meter for high-frequency periodic signals based on the Fibonacci method without converting the AC voltage into an equivalent parameter.
Based on the developed algorithm and the equation for converting the amplitude of periodic signals into code using the Fibonacci method, a functional scheme of the amplitude converter has been developed. This made it possible to realize an 8-bit amplitude converter in code on the FPGA Cyclone V series of the Altera company. Amplitude converter of periodic signals into the code based on the Fibonacci method consists of: two comparators, a phase detector, a short pulse shaper, a digital-to-analog converter, a Fibonacci register, an extender, a clock counter, a decoder and an indicator. In the developed meters of the amplitude of the periodic signal, the process of forming the measuring periods and their calculation was applied, this made it possible to avoid the conversion of the alternating voltage into an equivalent parameter. The process of forming measurement periods and their calculation is realized on the basis of a comparator and a counter. The application of the Fibonacci register allowed setting the conversion time at the level of N/f (number of register bits / frequency of the incoming signal). Using the Fibonacci sequence of the pentanacci sequence in the basis of the work of the Fibonacci register allowed obtaining odd code values at its output.
Based on the obtained research results, a high-resolution converter of the amplitude of high-frequency periodic signals can be developed into a binary code with high speed for tasks: industrial tomography, radar and radio navigation.
Practical application of the radio-holographic method for measuring the characteristics of antennas, especially when conducting acceptance testing of systems, requires an adequate assessment of the errors in the recovery of long-range characteristics. These errors appear to be a superposition composed of various sources, having different nature, different time characteristics and different degrees of influence on the final result. The purpose of this work was the development of a practical technique for determining the influence of random errors in measuring the amplitude-phase distribution of the field of the antenna required for the accuracy of restoring long-range characteristics (primarily the antenna pattern) of the antenna, the proposed technique being based only on processing the experimental results obtained with this measuring complex.
A practical method for determining the influence of random errors in measuring the amplitude-phase distribution of the field of the antenna under study on the accuracy of restoring its long-range characteristics (primarily the directional pattern) on the basis of correlation and spectral analysis has been developed and experimentally confirmed. The main advantage of the developed method in comparison with the use of mathematical modeling is that the estimation of the accuracy of the reconstruction of the directivity diagrams is based on the results of processing experimental data obtained on a specific measuring complex and does not a priori impose any preliminary requirements on the statistical parameters of errors. The developed procedure for estimating the influence of random errors can be used to develop a methodology for metrological certification of measuring systems as measuring instruments.
Methods of quality estimation of products and processes
The actual task of the aiming equipment manufacturers is to develop autonomous models of optical sights capable of independently measuring and analyzing input parameters in combat conditions and on their basis to make corrections to the guidance system and aiming mechanisms. The aim of the study was to investigate methods for increasing the efficiency of the dual-channel opto-electronic sight of the DNS-1 model for small arms by analyzing the degree of influence of external environmental factors determining the trajectory of a bullet flight and the accuracy of its hit into the target.
The variant of the practical implementation of the DNS-1 sight with an integrated ballistic computer, taking into account: wind speed and direction, target location angle, ambient temperature, relative humidity and atmospheric pressure is considered. Evaluation of the rigidity and stability of the sight design was made when fastening it to the receiver along the «swallowtail» guide and on the «Picatinny» bar. In the variant with Picatinny rail, the loads are smaller and distributed more evenly along the line of the body of the sight. Calculations of the trajectory of the bullet from the cartridge 7Н10 with a caliber of 5.45 mm for the AK74Н at distances of 300 and 1000 m were carried out. At a distance of 300 m and at a value exceeding 53.2 cm, the throwing angle remains practically unchanged and lies within 0.2°. For long distances up to 1000 m, the ballistic angle increases to 3°. A method for measuring wind load using a thermal anemometer based on the Dantec Dynamics 55P11 sensor is proposed. Optimization of the anemometer housing design was performed and wind load simulation was performed, wind field velocity distribution was obtained in the aerodynamic blowdown of the anemometer assembly in the range from 2 to 20 m/s. A method is proposed for measuring the angle of the target site using an accelerometer based on the SCA830-D07 sensor with an accuracy of 0.00179°.
The presented research results show the possibility of creating a complex automated fire control system for small arms.
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