Prospects for using Chromel-Alumel Thermocouples TChA (Type K) with Normalizing Converters Based on Neural Network Methods of Linearization and Compensation of ThermoEMF Instabilities. Short Review
https://doi.org/10.21122/2220-9506-2026-17-1-7-16
Abstract
The object of study is implementation of normalizing converters based on neural network methods to increase the accuracy of temperature measurements with Chromel-Alumel thermocouples (Type K). Detailed analysis of physical and technical limitations of Type K thermocouples is conducted including nonlinearity of characteristic curve, irreversible parameters drift during high-temperature exploitation, reversible instability (hysteresis), as well as influence of cold junction temperature. Traditional linearization and error compensation methods are compared with innovative approaches based on artificial neural networks. Multilayer perceptrons (MLPs) for static error compensation and recurrent networks with long short-term memory (LSTM) for dynamic effects accounting are validated as the most effective architectures for solving the stated problems. The study demonstrates that neural network methods enable complex adaptive error compensation that can not be achieved by traditional methods, which paves the way for the development of a new generation of intelligent temperature sensors. It is concluded that type K thermocouples are highly competitive and promising in modern industrial systems in an Industry 4.0 environment, provided they are equipped with intelligent neural network converters.
About the Authors
A. S. MarozBelarus
Minsk
A. K. Tyavlovsky
Belarus
Address for correspondence:
Tyavlovsky A.K.
Belarusian National Technical University,
Nezavisimosty Ave., 65,
Minsk
220013,
Belarus
e-mail: tyavlovsky@bntu.by
S. V. Borisyonok
Belarus
Minsk
References
1. "ITS-90 Thermocouple Database, Web Version 2.0", Srdata.nist.gov, 2017. Available: https://srdata.nist.gov/its90/main/
2. NIST Special Publication 250-35. Thermocouple Calibration. URL: https://www.nist.gov
3. Preston-Thomas, H., “The International Temperature Scale of 1990 (ITS90). Metrologia 27, 3-10 (1990). DOI: 10.1088/0026-1394/27/1/002
4. Gungor, V. C., & Hancke, G. P. (2009). Industrial Wireless Sensor Networks: Applications, Protocols, and Standards. CRC Press. ISBN: 978-1-4665-0052-5 (eBook – PDF)
5. Yu, Jungwon & Yoo, Jaeyeong & Jang, Jaeyel & Park, June & Kim, Sungshin. (2017). A Novel Plugged Tube Detection and Identification Approach for Final Super Heater in Thermal Power Plant Using Principal Component Analysis. Energy. 126. DOI: 10.1016/j.energy.2017.02.154
6. Hai, Zhenyin & Chen, Yue & Su, Zhixuan & Ji, Hongwei & Zhang, Yihang & Gong, Shigui & Gao, Shanmin & Xue, Chenyang & Gao, Libo & Liu, Zhichun. (2025). Application of the Composite Electrical Insulation Layer with a Self-Healing Function Similar to Pine Trees in K-Type Coaxial Thermocouples. Sensors. 25. DOI: 10.3390/s25165210
7. Guo Keying, Lu Yazhong, Liu, Zhihui. (2025). High-temperature thin-film thermocouple for aero-engines. PLOS One. 20. DOI: 10.1371/journal.pone.0329462
8. Salleh, Zuraidah. Temperature Measurement of Ballistic Evaluation Motor Using K-Type Thermocouple. Journal of Mechanical Engineering (2024). DOI: 10.24191/jmeche.v13i1.1245
9. L. Rogelberg, V.M. Beylin. Alloys for Thermocouples. Reference. Moscow, Metallurgy publ., 1983. 360 p.
10. Sloneker K. Life Expectancy Study of Small Diameter Type E, K, and N Mineral-Insulated Thermocouples Above 1000 °C in Air. International Journal of Thermophysics. 2011;(32):537-547. DOI: 10.1007/s10765-011-0942-x
11. Abdelaziz, Yasser & Hammam, M. & Megahed, Faten & Qamar, Ebtesam. Characterizing Drift Behavior in Type K and N Thermocouples After High Temperature Thermal Exposures. Journal of Advanced Research in Fluid Mechanics and Thermal Sciences. 2022;(9):62-74. DOI: 10.37934/arfmts.97.1.6274
12. Kriukiene, Rita & Tamulevičius, Sigitas. (2004). High Temperature Oxidation of Thin Chromel-Alumel Thermocouples. Mater. Sci. 16.
13. R. Anandanatarajan U. Mangalanathan1 U. Gandhi (2022) Linearization of Temperature Sensors (K-Type Thermocouple) Using Polynomial Non-Linear Regression Technique and an IoT-Based Data Logger Interface. DOI: 10.1007/s40799-022-00599-w
14. Analog Devices. MAX31856 Datasheet.
15. J. Agee, S. Masupe, D. Setlhaolo, "Feedforward Neural-Network Conditioning of Type-B Thermocouple with Variable ReferenceJunction Temperature", 2nd International Conference on Adaptive Science & Technology. 2009;296-300 pp.
16. Maseko Moses, Agee John, Davidson Innocent. (2022). Thermocouple Signal Conditioning Using Augmented Device Tables and Table Look-Up Neural Networks, with Validation in J-Thermocouples. DOI: 10.1109/SAUPEC55179.2022.9730718
17. Bolar, Sourav & Corns, Steven & Pundhir, Nayan & Chandrashekhara, K. (2025). Long Short-Term Memory (LSTM) -Based Neural Network Model for Optimizing Composite Manufacturing Process using Autoclave. DOI: 10.33599/nasampe/c.25.91
18. Zhao Tianren & Zhang, Yanhui & Wang, Minghao & Feng, Wei & Cao, Shengxian & Wang, Gong. (2025). A hybrid LSTM-transformer model for accurate. Frontiers in Electronics. 6. DOI: 10.3389/felec.2025.1654344
19. Wang, Meng & Zhang, Zhongkai & Lei, Jiaming & Li, Le & Li, Bo & Zhaojun, Liu & Xia, Yong & Liu, Dan & Tian, Bian & Jing, Weixuan. (2025). Performance evaluation and correction of Al2O3 and YSZ-doped In2O3 /In2O3 multilayer heterogeneous thinfilm thermocouples up to 1850 °C. Journal of Advanced Ceramics. 14. DOI: 10.26599/JAC.2025.9221071
20. Wang, Yujie & Zhuang, Dongling & Xu, Jinghui & Wang, Yemin. Soil Temperature Prediction Based on 1D-CNN-MLP Neural Network Model. Journal of the ASABE. 2023;(66):381-392. DOI: 10.13031/ja.15354
21. Tahmasebi Moradi, Axel & Ren, Vincent & LeCreurer, Benjamin & Mang, Chetra. (2025). Feasibility Study of CNNs and MLPs for Radiation Heat Transfer in 2-D Furnaces with Spectrally Participative Gases. DOI: 10.48550/arXiv.2506.08033
22. Maroz A, Frolov N, Tyavlovsky K. The use of neural networks to increase the accuracy of measuring thermal EMF of thermocouples URI: https://rep.bntu.by/handle/data/153011
Review
For citations:
Maroz A.S., Tyavlovsky A.K., Borisyonok S.V. Prospects for using Chromel-Alumel Thermocouples TChA (Type K) with Normalizing Converters Based on Neural Network Methods of Linearization and Compensation of ThermoEMF Instabilities. Short Review. Devices and Methods of Measurements. 2026;17(1):7-16. https://doi.org/10.21122/2220-9506-2026-17-1-7-16
JATS XML


























